UPSC Mechanical Engineering Syllabus (IAS Mains 2018 PDF)

UPSC Mechanical Engineering Syllabus (UPSC Mains Mechanical Engineering Notes PDF and also Books, Mechanical Engineering Question Papers) : Download UPSC Mechanical Engineering Syllabus in PDF for the upcoming year updated as per recent official notifications from the Central UPSC Exams Board. Mechanical Engineering  is the discipline that applies engineering, physics, and materials science principles to design, analyze, manufacture, and maintain mechanical systems. It is one of the oldest and broadest of the engineering disciplines. The overall UPSC Mechanical Engineering Syllabus for next exam has been officially released recently and we have provided below the updated details on that. With Proper preparation, UPSC Mechanical Engineering Syllabus can be easily taken over to the perfection.

Important Details on UPSC Mechanical Engineering Syllabus

Syllabus Scope 2 Sections
UPSC Mechanical Engineering Syllabus Download
Total Subtopics Nineteen
Preparation Time 690 Hours

Prelude to UPSC Mechanical Engineering Syllabus

Note First and foremost, you must talk to someone who has taken Mechanical Engineering as an optional earlier and take their advice. There has been a common misconception among the students that UPSC Mechanical Engineering Syllabus is a hard nut to crack and its better to leave it as an optional paper. You are absolutely wrong.

Even through the Mechanical Engineering Syllabus portion in UPSC looks very huge and hard to study, once you start reading through few chapters, you will come to an absolute conclusion that UPSC Mechanical Engineering Syllabus is one of the most interesting and easiest of all the papers in entire UPSC Syllabus.

UPSC Mechanical Engineering Question Papers

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Section A: UPSC Mechanical Engineering Syllabus

Mechanics of rigid bodies

  1. Equations of equilibrium in space and its application;
  2. first and second moments of area; simple problems on friction;
  3. kinematics of particles for plane motion; elementary particle dynamics.

Mechanics of deformable bodies

  1. Generalized Hooke’s law and its application; design problems on axial stress, shear stress and bearing stress;
  2. material properties for dynamic loading; bending shear and stresses in beams;.
  3. determination of principle stresses and strains – analytical and graphical; compound and combined stresses; bi-axial stresses – thin walled pressure vessel;
  4. material behaviour and design factors for dynamic load; design of circular shafts for bending and torsional load only;
  5. deflection of beam for statically determinate problems; theories of failure.

Engineering Materials

  1. Basic concepts on structure of solids; common ferrous and non-ferrous materials and their applications;
  2. heat-treatment of steels;
  3. non-metals- plastics, ceramics, composite materials and nano-materials.

Theory of Machines

  1. Kinematic and dynamic analysis of plane mechanisms.
  2. Cams, Gears and epicyclic gear trains, flywheels, governors, balancing of rigid rotors, balancing of single and multicylinder engines
  3. linear vibration analysis of mechanical systems (single degree of freedom), Critical speeds and whirling of shafts.

Manufacturing Science

Manufacturing Process:

  1. Machine tool engineering – Merchant’s force analysis; Taylor’s tool life equation; conventional machining; NC and CNC machining process; jigs and fixtures.
  2. Non-conventional machining – EDM, ECM, ultrasonic, water jet machining etc; application of lasers and plasmas; energy rate calculations.
  3. Forming and welding processes- standard processes.
  4. Metrology – concept of fits and tolerances; tools and gauges; comparators; inspection of length; position; profile and surface finish.

Manufacturing Management:

  1. System design: factory location- simple OR models; plant layout – methods based; applications of engineering economic analysis and break- even analysis for product selection, process selection and capacity planning; predetermined time standards.

  2. System planning; forecasting methods based on regression and decomposition, design and balancing of multi model and stochastic assembly lines; inventory management – probabilistic inventory models for order time and order quantity determination; JIT systems; strategic sourcing; managing inter plant logistics.

Section B: UPSC Mechanical Engineering Syllabus

Thermodynamics, Gas Dynamics and Turbine

  1. Basic concept of First –law and second law of Thermodynamics; concept of entropy and reversibility; availability and unavailability and irreversibility.
  2. Classification and properties of fluids; incompressible and compressible fluids flows; effect of Mach number and compressibility;
  3. continuity momentum and energy equations;
  4. normal and oblique shocks; one dimensional isentropic flow;
  5. flow or fluids in duct with frictions that transfer. Flow through fans, blowers and compressors; axial and centrifugal flow configuration;
  6. design of fans and compressors; single problems compresses and turbine cascade;
  7. open and closed cycle gas turbines; work done in the gas turbine; reheat and regenerators.

UPSC Mechanical Engineering Syllabus (UPSC Mains Mechanical Engineering Notes PDF and also Books Mechanical Engineering Question Papers)

Heat Transfer

  1. Conduction heat transfer- general conduction equation – Laplace, Poisson and Fourier equations;Fourier law of conduction;
  2. one dimensional steady state heat conduction applied to simple wall, solid and hollow cylinder & spheres.Convection heat transfer- Newton’s law of convection; free and forces convection;
  3. heat transfer during laminar and turbulent flow of an incompressible fluid over a flat plate;
  4. concepts of Nusselt number, hydrodynamic and thermal boundary layer their thickness; Prandtl number;
  5. analogy between heat and momentum transfer- Reynolds, Colbum, Prandtl analogies; heat transfer during laminar and turbulent flow through horizontal tubes;
  6. free convection from horizontal and vertical plates. Black body radiation – basic radiation laws such as Stefan-Boltzman, Planck distribution, Wein’s displacement etc.
  7. Basic heat exchanger analysis; classification of heat exchangers.

 I .C. Engines

  1. Classification, thermodynamic cycles of operation; determination of break power, indicated power, mechanical efficiency, heat balance sheet, interpretation of performance characteristics, petrol, gas and diesel engines.
  2. Combustion in SI and CI engines, normal and abnormal combustion; effect of working parameters on knocking, reduction of knocking;
  3. Forms of combustion chamber for SI and CI engines; rating of fuels; additives; emission. Different systems of IC engines- fuels
  4. lubricating; cooling and transmission systems. Alternate fuels in IC engines.

Steam Engineering

  1. Steam generation- modified Rankine cycle analysis; Modern steam boilers; steam at critical and supercritical pressures; draught equipment;
  2. natural and artificial draught; boiler fuels solid, liquid and gaseous fuels. Steam turbines – principle;
  3. types; compounding; impulse and reaction turbines; axial thrust. Steam nozzles- flow of steam in convergent and divergent nozzle;
  4. pressure at throat for maximum discharge with different initial steam conditions such as wet, saturated and superheated, effect of variation of back pressure;
  5. supersaturated flow of steam in nozzles, Wilson line. Rankine cycle with internal and external irreversibility;
  6. reheat factor; reheating and regeneration, methods of governing; back pressure and pass out turbines.
  7. Steam power plants – combined cycle power generation; heat recovery steam generators (HRSG) fired and unfired, co-generation plants.

Refrigeration and air-conditioning

  1. Vapour compression refrigeration cycle – cycle on p-H & T-s diagrams; eco-friendly refrigerants – R134a,123;
  2. Systems like evaporators, condensers, compressor, expansion devices. Simple vapour absorption systems. Psychrometry – properties; processes;
  3. charts; sensible heating and cooling;
  4. humidification and dehumidification effective temperature; air-conditioning load calculation; simple duct design.

Also See Syllabus Details of Other Courses like:

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UPSC Zoology Syllabus UPSC Statistics Syllabus
UPSC Maths Syllabus UPSC Physics Syllabus

Conclusion on UPSC Mains Mechanical Engineering Syllabus

It is always said that the wise men words are often neglected. However, we would like to again stress the fact that the Mechanical Engineering Syllabus in UPSC is one of the most important and crucial things that has to be properly taken care of.

Not just for examination point of view, Mechanical Engineering Syllabus in UPSC helps you in the overal development to become a good responsible officer who will play a crucial role in the development of the country in the decades to come.

Mechanical Engineering can be a good optional if you are extremely brilliant at it but i do have a few problems. Mechanical Engineeringis not going to help an ias in any possible way.

There has been a news circulating that, UPSC may remove optionals in coming years.mind you its not a rumor but actual happening in near future.

If readers have any further questions on UPSC Mechanical Engineering Syllabus, you can drop us a mail or even post your question below on our comments section.